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Archive for Plastics Recovery

How Does Canada’s Ban on Single-Use Plastics Impact Paper Packaging? 

There have been a lot of recent developments related to Canada’s Zero Plastic Waste Agenda and the federal government’s ban on single-use plastic products, which is why it is a perfect time to share this blog examining some of the latest news, key activities, and the potential impacts on the paper packaging industry.

Ban on single-use plastic

On June 22, the Single-use Plastics Prohibition Regulations were published, which prohibit the manufacture, import, sale, and export of the following single-use plastic items: checkout bags, cutlery, foodservice ware made from or containing problematic plastics, ring carriers, stir sticks and straws.

The ban comes into effect December 2022, with sale of the prohibited items effective December 2023, and the ban on exporting the prohibited plastics by the end of 2025.

There are some exceptions to the ban, which are outlined in this technical guidance document.

Consultations on plastics labelling rules and data collection

On July 25, the federal government launched two consultations related to their work on combating plastics pollution, including the development of labelling rules for recyclability and compostability, and the development of a federal plastics registry.

The government’s news release, Government of Canada takes next steps forward on better plastic recyclability, compostability, and tracking and associated backgrounder, states that “Labels on plastic packaging that claim recyclability or compostability are often inaccurate,” – speaking of which, have you read PPEC’s blog on environmental claims? – and that new rules would prohibit the use of the recycling symbol, and other claims, unless at least 80% of Canadians have access to recycling systems that accept plastic packaging and have end markets for them.

The government also intends to regulate the use of terms such as “compostable,” “degradable,” and “biodegradable” in the labelling of plastic packaging and single-use items; and plans to develop a registry that would require producers to report annually on the quantity of plastic products they place on the Canadian market, and how these products are diverted from landfills after use.

Plastics ban and paper packaging

Going back to the single-use plastics ban, the government’s guidance document for selecting alternatives provides info on how to transition away from the banned items, offering that plastics could be reduced by using other materials including wood, paper, and moulded pulp fibre.

So, what does this mean for paper-based packaging?

Both from a broader perspective, but also with regards to the specific newly banned items, there is a market shift towards using more sustainable and renewal packaging materials. Companies such as P&GCarlsbergAmazonMcDonald’s, and Nestlé, to name a few, have all recently made announcements regarding changes in some of their packaging, with a clear shift towards paper-based packaging.

This ban will likely see that trend continue, and groups like Fisher International believe the Pulp and Paper industry has an opportunity to step in to provide alternatives, which they wrote about in Canada’s New Plastic Ban Could Drive Renewed Interest in the P&P Industry. While their article raises a lot of important questions for the industry to consider – such as impact on future pulp prices, capital investment needs, and the state of sustainably-managed forest supply – it doesn’t speak directly to the environmental attributes of paper-based packaging, so let’s take a minute to talk about that.

The major paper packaging grades made in Canada – corrugate boxes, paperboard boxes, and paper bags – are produced primarily with recycled content. While the paper fibres originally come from trees, hardly any of Canada’s commercial forests are harvested for paper packaging; and by law, every hectare that is harvested in Canada must be successfully regenerated.

A mill produces the material used to make paper packaging, using mainly recycled content, and then a converter turns it into paper packaging. After having used the packaging, the customer recycles it, and the recycled product goes back to the mill, where it is remade into new paper-based packaging. And the cycle repeats itself again and again.

Just how many times is ‘again and again’? Initial research had shown that paper could be recycled up to seven times, and corrugated box fibres up to ten times, but a recent study from the Graz University of Technology in Austria found that fibre-based packaging material can be recycled at least 25 times without losing mechanical or structural integrity.

When it comes to residential recycling programs that accept paper-based packaging, we know that 96% of Canadians have access to recycling for corrugated boxes and paper bags, and 94% for boxboard cartons, determined through an independent third-party study commissioned by PPEC.

For recycling, PPEC has estimated a national recovery rate for corrugated boxes of at least 85%, with recycling even higher in certain provinces, such as Ontario’s residential Blue Box program, which has a 98% recovery rate for corrugated (according to the most recent pay-in-model information previously made available from Stewardship Ontario).

In 2019, it was estimated that Canada generated 1.89 million tonnes of plastic packaging, of which 12% was recycled, according to research from the Canada Plastics Pact (CPP).

While we know efforts are underway to transition to a more circular economy for plastic packaging in Canada by groups like the CPP, PPEC is proud that paper packaging is one of Canada’s original circular economies.

Rachel Kagan

Executive Director Paper & Paperboard Packaging Environmental Council (PPEC)

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Some of the worst performing Blue Box materials pay the lowest fees

This is a story about what’s recyclable, what is sent for recycling, and the fees that stewards of those materials pay into Ontario’s Blue Box system. In what seems like a perversion of the ‘polluter pays’ principle, some of the worst performing materials pay among the lowest fees.

There are two elements to this story. One is that most of the Blue Box materials currently collected in Ontario are recyclable according to Competition Bureau guidelines on environmental labelling and advertising. What that means is that at least 50 per cent of the Ontario population can put them out for recycling.

But being ‘recyclable’ (able to be recycled) and being physically sent on for recycling are two quite different things. For example, over 99 per cent of Ontario households in 2018 could place aluminum foil in their Blue Boxes but only three per cent of that foil was sent on for recycling. Similarly, with steel paint cans. Over 94% of households were able to recycle them in the Blue Box but only seven per cent were recycled. And polystyrene foam. Over 60 per cent of Ontario households had access to its recycling but only four per cent was recycled. The largest gaps between being ‘recyclable’ and being sent on for recycling are highlighted in the chart below. Unfortunately, there are opportunities here for greenwashing: standing back and saying that a material is recyclable by households but doing little to increase its recovery.

And the fees that some industry stewards pay into the Blue Box system are not exactly encouraging higher recovery of some of the worst performing materials. Stewards of aluminum foil, for example, with a three per cent recovery rate, only pay $133 a tonne. That’s only $20 more than the stewards of corrugated boxes with a 98 per cent recovery rate! Stewards of steel paint cans, with a recovery rate of only seven per cent, pay even less ($69.70 a tonne). In steel’s case, the stewards of paint cans are riding on the backs of the stewards of steel food and beverage cans, who pay the same amount.

Fees, it seems, need to be more closely targeted at specific materials within a broader group. And part of that targeting is sorting out what a material’s real recycling rate is. What is in the sometimes mixed bales that leave a material recycling facility (MRF) for an end-market, for example, and how much of the different materials in that bale actually end up being recycled?

Blue Box materials chart

The current discrepancies between performance and steward fees illustrate the fact that the Ontario Blue Box funding formula gives far more weight to the cost of managing materials in the system than it does to promoting better environmental performance. This is not what former Environment Minister Leona Dombrowsky promised when promoting the new 50 per cent industry-funded Blue Box scheme to a meeting of the Canadian Manufacturers and Exporters way back in 2004: “We plan to send a clear message that in Ontario, good performers are rewarded with incentives while polluters will pay for their actions.”

Ontario Blue Box recovery rate barely above 60% provincial target

Blue Box Recovery Rates 2018The recovery rate of Ontario’s residential Blue Box system has slipped again, to its lowest level since 2005. According to Stewardship Ontario, the 2018 recovery rate was 60.2%, just barely above the mandated provincial target.

Almost three-quarters of what’s currently being recovered is paper of one kind or another, the same as it was back in 2003 when industry “stewards” (brand owners and retailers) became legally obligated to co-fund the Blue Box system.  Paper packaging now has the highest recovery rate overall (72%) followed by printed paper (71%), glass bottles (68%) and steel cans (62%).

Paper materials continue to achieve the highest individual material recovery rates: old corrugated boxes (98%); old magazines (89%); old newspapers (80%) and old telephone directories (75%). The 98% corrugated box rate is probably padded by e-commerce purchases slipping into the system.Blue Box Recover Rate

The Blue Box laggards continue to be aluminum and plastics packaging at 41% and 30% recovery respectively. Plastics packaging now represents 43% of what ends up going to disposal (on a weight basis). It’s also by far the most expensive material to recover (the net cost of recovering plastic laminates, for example, is listed at $2,766 a tonne, and plastic film at $2,733 a tonne. The Blue Box average net cost is $346 a tonne).

 Stay tuned for further analysis of the latest numbers.

Ontario Blue Box recovery rate slips again, but paper’s steady

The recovery rate of Ontario’s residential Blue Box system has slipped again, to its lowest level since 2005. According to Stewardship Ontario, the 2017 recovery rate was 61.3 per cent, down Ontario Blue Box 2017almost two per cent on the previous year. The provincial target is 60 per cent.

Almost three-quarters of what’s currently being recovered is paper of one kind or another, the same as it was back in 2003 when industry “stewards” (brand owners and retailers) became legally obligated to co-fund the Blue Box system. Printed paper (newspapers, magazines and catalogues, telephone books and printing and writing paper) has the highest recovery rate overall (83 per cent) followed by glass packaging (70 per cent) with paper packaging at 64 per cent and steel packaging at 63 per cent.

Paper and aluminum packaging are the only material groupings whose recovery rates have either stayed at the same level or improved in every specific category since 2003, with corrugated boxes again being the recovery leader overall in 2017 at an impressive 98 per cent.

The glass recovery rate has dropped significantly from 2015 but the Blue Box laggards continue to be aluminum and plastics packaging at 40 per cent and 28 per cent recovery respectively. Plastics packaging now represents 44 per cent of what ends up going to disposal (on a weight basis). It’s also by far the most expensive material to recover. The net cost of recovering plastic film, for example, is listed at $2,848 a tonne, and plastic laminates at $2,897 a tonne. The Blue Box average net cost is $307 a tonne.

 Stay tuned for further analysis of the latest numbers.